Carton Flow Rack in Florence, KY
Carton flow rack in Florence, KY puts each case at the pick face and restocks from behind. Inclined wheel beds roll cartons forward, so pickers grab from the front while the next case waits in line.
E-commerce fulfillment, last-mile and parts distribution operations around CVG use carton flow shelving to cut walking and keep pick faces full.
Carton Flow Shelving for E-Commerce Picking
The Amazon Air Hub and DHL's global hub at Cincinnati/Northern Kentucky International Airport (CVG) anchor a cluster of e-commerce and 3PL operations in Hebron, on Worldwide Blvd and in Airpark International on Aviation Blvd. Each-pick and case-pick work is where carton flow shelving pays.
Last-mile delivery stations off Industrial Rd in Florence and parts and optical distribution on Olympic Blvd in Erlanger use the same idea at smaller scale.
Racks Carton Flow Options
In pallet rack
Flow beds drop into the lower levels of pallet racks, with pallet storage above.
Standalone frames
Dedicated carton flow frames for pick lines and pack stations.
Lane width
Set by your case sizes. Guides keep cartons tracking straight.
Pitch
Set by case weight so light and heavy cases both roll without slamming.
Planning a Carton Flow Rack Pick Line
We start with your SKU list, case dimensions and daily pick volume. Fast movers get the golden zone, slow movers go high or low. Restock aisles sit behind the pick face, so replenishment never blocks a picker.
Lower 16–24 ft clear buildings in Airport Exchange Business Park in Erlanger suit carton flow under one or two pallet levels. Taller 28–36 ft buildings near the airport can stack pick modules higher.
Installing Around Peak Season
Air-cargo and e-commerce operations near CVG run around the clock, and October to December is the busiest stretch. We phase carton flow installs around live shifts and avoid peak where we can, using experienced installation crews we schedule and manage. Moving a pick line to new space? See our warehouse relocation service.
Request a Carton Flow Rack Quote
Pallet size, heaviest load, clear height and forklift type are enough to start. Or call (859) 780-7185.
Carton Flow Questions
Carton Flow Rack Service Areas
Other Rack Systems
Pallet Rack
Selective teardrop rack with a clear shot at every pallet. The default for general distribution.
Pushback Rack
Two to six pallets deep from one aisle. Density by SKU for food, beverage and 3PL.
Pallet Flow Rack
Load one end, pick the other. Gravity rotates dated stock first in, first out.
Drive-In Rack
The forklift drives into the rack. Bulk storage for few SKUs, cold storage and grocery.
Cantilever Rack
Arms with no front column. For lumber, pipe, roofing and long building materials.
Price Your Carton Flow Rack Project
Send pallet size, heaviest load, clear height and building size. We draw the layout and price it line by line.